Crimp Qualty Series

Crimp Force Analyser (SP-3)

Product Details:
  • Power: 9 - 24 DC
  • Communication: TCPIP, HTTP and UDP
  • Evaluation Time: Upto 20ms
  • Unit Size: 85 x 103 x 35 mm.
  • Sensor Type: Piezoceramic
  • Repeatability: 0.1%
  • Resolution: 10 Newtons.
  • Measurement Range: 0 - 20 kN
  • Operating Temperature: 0 - 70degree C

Overview

The new SP - 3 Provides a very stable and reliable force monitoring system that can be used on all the crimping presses. The CFA will alert operators to a suspected bad crimp by an audible alert and by stopping and blocking the press, thus reducing the scrap. The 32-bit processor at the heart of evoultion unit allows for automatic zone setting for optimum sensitivity

Benefits
  • Missing/ bent wire stands
  • 100% repeatability’s on all assemblies
  • Incorrect Insulation crimp
  • Machine block upon failed crimp
  • Stands out main crimp
  • Improve quality
  • Insulation crimp fault
  • Eradication of tooling breakage
  • Terminal misfeed
  • Reduced machine down time
  • Incorrect cable
  • Reduced production costs
Features:
  • In-line sensor enables accurate reading of each crimp produced.
  • clear display shows current info including stored job set-ups and force curve.
  • Installing the force sensor in the Ram of the press reduces false fails in production ans acheives a reduction in waste.
  • The ram encoder eliminates false fails due to main functions affecting press speed.
  • This Filters out all press motor speed changes whist still allowing accurate signature analysis to take place.
Standard Equipment
  • Evaluation Unit (display)
  • Ram force sensor
  • Positional Encoder
  • Power supply with Adapter
  • Sensor cable
  • Encoder fixing clamp with Struds
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